Chemical Industry
Energy Intelligence
See where energy costs hide across reactors, columns, and utility systems — and reduce them.
Omni Vision meters every utility stream across your chemical facility — electricity, gas, water, steam, compressed air — plus any process instrument or reactor signal on site. Custom KPI dashboards map consumption to process output. EPSA Energy's AI analytics identify batch inefficiencies, detect anomalies in real time, and track CO2 emissions automatically.
Omni Vision
At a Glance
Turnkey metering and AI analytics platform — EnerTherm precision hardware and PLC integration combined with EPSA Energy's cloud intelligence and real-time custom KPI dashboards.
Chemical Energy
Applications
Select an application to see how Omni Vision drives energy savings across chemical operations.
Map energy costs across every process area — reactors, distillation columns, boilers, cooling towers, and compressed air networks. Omni Vision meters electricity, gas, water, steam, and compressed air at process level, revealing exactly where your utility spend concentrates and where savings are available.
Any Data Source
Six utilities plus any reactor signal or process instrument
PLC Integration
Reads existing PLCs via Modbus, OPC-UA, BACnet
Real-Time Custom KPIs
Live dashboards built around your metrics, no templates
Turnkey Delivery
Site survey to live dashboards in 8-16 weeks
Built for
Chemical Processing
Key advantages of Omni Vision for chemical industry energy management.
Connect Anything
Meter every stream — electricity, gas, water, steam, compressed air — plus any reactor signal or process instrument, across reactors, columns, and utility systems from a single platform.
Real-Time Custom KPIs
Energy per batch, cost per tonne, intensity per shift — live dashboards built around your metrics, so production and finance teams see the same numbers in real time.
AI-Driven Savings
Anomaly detection flags waste the moment it appears. Consumption forecasting helps you plan ahead and avoid peak tariffs.
Automated CO2 Reporting
Scope I and II emissions calculated automatically from metered data — ready for environmental regulators and sustainability audits.
Non-Invasive PLC Integration
Reads existing PLCs via Modbus, OPC-UA, BACnet, and MQTT — read-only, zero interference with plant control systems.
Payback Under 12 Months
Typical 15-25% energy savings mean the investment pays for itself within the first year of operation.
Chemical
Omni Vision FAQ
Common questions about Omni Vision for chemical industry energy intelligence.
Omni Vision meters electricity, gas, water, steam, compressed air, and oil at process level — consumption per reactor, column, or utility system, not just site totals. It also connects to any process instrument, reactor signal, or PLC tag on site. If it produces data, it can be captured and dashboarded.
Omni Vision maps metered utility data to production output from your existing systems. The AI platform calculates energy per batch, cost per tonne, and intensity per shift automatically — no manual spreadsheets required.
Yes. Scope I and II CO2 emissions are calculated automatically from metered fuel and electricity data. The platform generates audit-ready emissions reports for environmental regulators and corporate sustainability teams.
Omni Vision reads existing PLCs via Modbus, OPC-UA, BACnet, and MQTT protocols. The connection is strictly read-only — it collects data without any interference to your plant control systems.
Typically 8-16 weeks from site survey to live dashboards. One contract covers everything: instrumentation sizing, panel build, M&E installation, PLC integration, cloud connectivity, commissioning, and AI dashboard configuration.
Chemical facilities typically achieve 15-25% energy cost reduction with payback under 12 months. Savings come from waste elimination, load optimisation, peak avoidance, and process efficiency improvements identified by the AI analytics.
Smarter
Chemistry
Deploy Omni Vision for full utility visibility, AI-driven savings, and automated emissions tracking across your chemical facility.
- All utility streams metered
- AI identifies savings opportunities
- Scope I + II CO2 tracked automatically
- Turnkey: live in 8-16 weeks